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| - | ====== Block 09/10 — Magnetically Coupled Coils and Transformers ====== | ||
| - | ===== Learning objectives ===== | ||
| - | < | ||
| - | After this 90-minute block, you can | ||
| - | |||
| - | * explain how two coils can exchange energy by a common magnetic flux \(\Phi\). | ||
| - | * use the ideal transformer equations | ||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \frac{\underline{U}_1}{\underline{U}_2}=\frac{N_1}{N_2}=n, | ||
| - | \qquad | ||
| - | \frac{\underline{I}_1}{\underline{I}_2}=-\frac{1}{n} | ||
| - | \end{align*} | ||
| - | \] | ||
| - | with a clear sign convention. | ||
| - | * distinguish **main flux**, **leakage flux**, **copper losses**, and **iron losses** in a real transformer. | ||
| - | * refer secondary-side quantities to the primary side using \( \underline{U}' | ||
| - | * interpret the no-load test and short-circuit test using the reduced equivalent circuit. | ||
| - | * calculate short-circuit voltage \(u_{\rm k}\), continuous short-circuit current \(I_{\rm 1k}\), and basic voltage drop under load. | ||
| - | * connect transformer parameters to engineering applications in mechatronics and robotics, such as isolated power supplies, motor current measurement, | ||
| - | </ | ||
| - | |||
| - | ===== Preparation at Home ===== | ||
| - | |||
| - | Well, again | ||
| - | |||
| - | * read through the present chapter and write down anything you did not understand. | ||
| - | * Repeat the EEE1 ideas of [[: | ||
| - | * Repeat from EEE2 the use of [[block03|sinusoidal quantities]], | ||
| - | |||
| - | For checking your understanding please do the quick checks in the exercise section. | ||
| - | |||
| - | ===== 90-minute plan ===== | ||
| - | |||
| - | * **Warm-up (10 min):** | ||
| - | * Where do transformers occur in robots and automation systems? | ||
| - | * Recall: Faraday induction from EEE1 — a changing magnetic flux induces a voltage. | ||
| - | * Recall: in AC analysis we use RMS phasors \(\underline{U}\), | ||
| - | |||
| - | * **Core concepts and derivations (55 min):** | ||
| - | * Ideal transformer: | ||
| - | * Magnetic coupling: reluctance model, main inductance, mutual inductance. | ||
| - | * Real transformer: | ||
| - | * Reduced equivalent circuit: refer secondary quantities to primary side. | ||
| - | * No-load and short-circuit operation: what can be measured, what can be neglected. | ||
| - | |||
| - | * **Practice (20 min):** | ||
| - | * Quick ratio calculations for step-up and step-down transformers. | ||
| - | * Unit checks for \(j\omega L\), \(j\omega N\Phi\), and \(u_{\rm k}\). | ||
| - | * Short-circuit current calculation for a transformer used in an actuator supply. | ||
| - | |||
| - | * **Wrap-up (5 min):** | ||
| - | * Summary box: ideal transformer, | ||
| - | * Common pitfalls checklist. | ||
| - | |||
| - | ===== Conceptual overview ===== | ||
| - | <callout icon=" | ||
| - | * A transformer is **not** a DC component. It needs a changing magnetic flux. In normal operation this is usually a sinusoidal flux created by AC voltage. | ||
| - | * The transformer does not “create power”. Ideally, it trades voltage for current: | ||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \text{higher voltage} \quad \Longleftrightarrow \quad \text{lower current} | ||
| - | \end{align*} | ||
| - | \] | ||
| - | * The link between the two windings is the magnetic field in the iron core. This continues directly from EEE1: | ||
| - | * [[: | ||
| - | * [[: | ||
| - | * [[: | ||
| - | * A real transformer is almost ideal, but not quite: | ||
| - | * \(R_1, R_2\): copper losses in the windings. | ||
| - | * \(L_{1\sigma}, | ||
| - | * \(R_{\rm Fe}\): iron losses in the core. | ||
| - | * \(L_{\rm H}\): main magnetizing inductance needed to create the main flux. | ||
| - | * In engineering, | ||
| - | </ | ||
| - | |||
| - | ~~PAGEBREAK~~ ~~CLEARFIX~~ | ||
| - | |||
| - | ===== Core content ===== | ||
| - | |||
| - | ==== From EEE1 induction to an AC transformer ==== | ||
| - | |||
| - | <panel type=" | ||
| - | In EEE1 we considered magnetic flux \(\Phi\), flux linkage \(\Psi\), and induction. | ||
| - | For one coil with \(N\) turns the flux linkage is | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \Psi = N\Phi . | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | Faraday' | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | u(t)=\frac{{\rm d}\Psi}{{\rm d}t}=N\frac{{\rm d}\Phi}{{\rm d}t}. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | In sinusoidal steady state this becomes the phasor equation | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \underline{U}=j\omega\underline{\Psi}=j\omega N\underline{\Phi}. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | This is the starting point for the transformer. | ||
| - | </ | ||
| - | |||
| - | < | ||
| - | <panel type=" | ||
| - | < | ||
| - | {{drawio> | ||
| - | </ | ||
| - | </ | ||
| - | |||
| - | <callout type=" | ||
| - | **Unit check for induced voltage** | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \underline{U}=j\omega N\underline{\Phi} | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | with | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | [\omega\Phi]={\rm s}^{-1}\cdot {\rm Wb} | ||
| - | ={\rm s}^{-1}\cdot {\rm V\,s} | ||
| - | ={\rm V}. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | The number of turns \(N\) is dimensionless. | ||
| - | </ | ||
| - | |||
| - | ==== Ideal single-phase transformer ==== | ||
| - | |||
| - | For an ideal transformer we assume: | ||
| - | |||
| - | * both windings are linked by the same magnetic flux \(\Phi\), | ||
| - | * there is no leakage flux, | ||
| - | * there are no winding resistances, | ||
| - | * there are no iron losses, | ||
| - | * the transformer stores no net energy over one period. | ||
| - | |||
| - | Let \(N_1\) be the number of turns of the primary winding and \(N_2\) the number of turns of the secondary winding. | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \underline{\Psi}_1 &= N_1\underline{\Phi}, | ||
| - | & | ||
| - | \underline{U}_1 &= j\omega\underline{\Psi}_1 | ||
| - | = j\omega N_1\underline{\Phi}, | ||
| - | \\ | ||
| - | \underline{\Psi}_2 &= N_2\underline{\Phi}, | ||
| - | & | ||
| - | \underline{U}_2 &= j\omega\underline{\Psi}_2 | ||
| - | = j\omega N_2\underline{\Phi}. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | Dividing the two voltage equations gives the **turns ratio** | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \boxed{ | ||
| - | \frac{\underline{U}_1}{\underline{U}_2} | ||
| - | = | ||
| - | \frac{N_1}{N_2} | ||
| - | = | ||
| - | n | ||
| - | } | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | with | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | n=\frac{N_1}{N_2}. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | <WRAP column 100%> | ||
| - | <panel type=" | ||
| - | With the indicated reference arrows and a lossless transformer: | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \underline{U}_1\underline{I}_1+\underline{U}_2\underline{I}_2=0 | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | and therefore | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \boxed{ | ||
| - | \frac{\underline{I}_1}{\underline{I}_2} | ||
| - | = | ||
| - | -\frac{\underline{U}_2}{\underline{U}_1} | ||
| - | = | ||
| - | -\frac{N_2}{N_1} | ||
| - | = | ||
| - | -\frac{1}{n} | ||
| - | } | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | The minus sign is not a “loss”. It is caused by the chosen current arrows. The primary side absorbs power while the secondary side delivers power to the load. | ||
| - | </ | ||
| - | </ | ||
| - | |||
| - | <panel type=" | ||
| - | * If \(N_2< | ||
| - | * At the same time, the secondary current can be higher: \(I_2> | ||
| - | * This is useful in robotics power supplies: a mains-side transformer or isolated converter stage may reduce voltage while increasing available current for actuators. | ||
| - | </ | ||
| - | |||
| - | ==== Example: step-down transformer for a robot controller ==== | ||
| - | |||
| - | A transformer has \(N_1=800\) turns and \(N_2=80\) turns. | ||
| - | The primary RMS voltage is \(U_1=230~{\rm V}\). | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | n &= \frac{N_1}{N_2} | ||
| - | = \frac{800}{80} | ||
| - | =10, | ||
| - | \\ | ||
| - | U_2 &= \frac{U_1}{n} | ||
| - | = \frac{230~{\rm V}}{10} | ||
| - | =23~{\rm V}. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | If the secondary side supplies \(I_2=4~{\rm A}\), the ideal primary current magnitude is | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | I_1 &= \frac{I_2}{n} | ||
| - | = \frac{4~{\rm A}}{10} | ||
| - | =0.4~{\rm A}. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | The apparent power is equal on both sides: | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | S_1 &= U_1I_1=230~{\rm V}\cdot 0.4~{\rm A}=92~{\rm VA}, | ||
| - | \\ | ||
| - | S_2 &= U_2I_2=23~{\rm V}\cdot 4~{\rm A}=92~{\rm VA}. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | ~~PAGEBREAK~~ ~~CLEARFIX~~ | ||
| - | |||
| - | ==== Magnetically coupled coils and mutual inductance ==== | ||
| - | |||
| - | The iron core is often described as a **magnetic circuit**. The magnetic flux is caused by the magnetic voltage, also called magnetomotive force, | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \Theta = N_1\underline{I}_1+N_2\underline{I}_2. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | With magnetic reluctance \(R_{\rm mFe}\) of the iron path and permeance \(\Lambda_{\rm H}=\frac{1}{R_{\rm mFe}}\), the main flux is | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \underline{\Phi} | ||
| - | = | ||
| - | \frac{\Theta}{R_{\rm mFe}} | ||
| - | = | ||
| - | \Lambda_{\rm H}\Theta | ||
| - | = | ||
| - | \Lambda_{\rm H} | ||
| - | \left( | ||
| - | N_1\underline{I}_1+N_2\underline{I}_2 | ||
| - | \right). | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | The flux linkages are then | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \underline{\Psi}_1 | ||
| - | &= | ||
| - | N_1\underline{\Phi} | ||
| - | = | ||
| - | L_{1{\rm H}}\underline{I}_1 | ||
| - | + | ||
| - | M\underline{I}_2, | ||
| - | \\ | ||
| - | \underline{\Psi}_2 | ||
| - | &= | ||
| - | N_2\underline{\Phi} | ||
| - | = | ||
| - | M\underline{I}_1 | ||
| - | + | ||
| - | L_{2{\rm H}}\underline{I}_2. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | The inductances are | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | L_{1{\rm H}}& | ||
| - | & | ||
| - | L_{2{\rm H}}& | ||
| - | & | ||
| - | M& | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | < | ||
| - | **Meaning of the symbols** | ||
| - | |||
| - | * \(L_{1{\rm H}}\), \(L_{2{\rm H}}\): main self-inductances caused by the main flux path. | ||
| - | * \(M\): mutual inductance. It describes how current in one winding contributes to flux linkage in the other winding. | ||
| - | * \(\Lambda_{\rm H}\): permeance of the main magnetic path. A high-permeability iron core gives large \(\Lambda_{\rm H}\). | ||
| - | </ | ||
| - | |||
| - | <panel type=" | ||
| - | A current in the primary winding creates a magnetic flux in the core. | ||
| - | The secondary winding is placed around the same flux path. Therefore, the secondary voltage is not caused by an electrical wire connection, but by **magnetic coupling**. This is why transformers provide galvanic isolation. | ||
| - | </ | ||
| - | |||
| - | ==== Real transformer: | ||
| - | |||
| - | In a real transformer, | ||
| - | |||
| - | * The **main flux** \(\Phi_{\rm H}\) links primary and secondary winding. | ||
| - | * The **primary leakage flux** \(\Phi_{1\sigma}\) mainly links only the primary winding. | ||
| - | * The **secondary leakage flux** \(\Phi_{2\sigma}\) mainly links only the secondary winding. | ||
| - | |||
| - | < | ||
| - | <panel type=" | ||
| - | < | ||
| - | {{drawio> | ||
| - | </ | ||
| - | </ | ||
| - | |||
| - | The real flux linkage equations become | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \underline{\Psi}_1 | ||
| - | &= | ||
| - | L_1\underline{I}_1+M\underline{I}_2, | ||
| - | & | ||
| - | L_1& | ||
| - | \\ | ||
| - | \underline{\Psi}_2 | ||
| - | &= | ||
| - | L_2\underline{I}_2+M\underline{I}_1, | ||
| - | & | ||
| - | L_2& | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | The winding resistances \(R_1\) and \(R_2\) cause copper losses: | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | P_{\rm Cu, | ||
| - | \qquad | ||
| - | P_{\rm Cu, | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | <panel type=" | ||
| - | Using phasors, the voltage equations are | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \underline{U}_1 | ||
| - | &= | ||
| - | R_1\underline{I}_1+j\omega\underline{\Psi}_1 | ||
| - | \\ | ||
| - | &= | ||
| - | R_1\underline{I}_1 | ||
| - | +j\omega L_{1\sigma}\underline{I}_1 | ||
| - | +j\omega L_{1{\rm H}}\underline{I}_1 | ||
| - | +j\omega M\underline{I}_2, | ||
| - | \\[4pt] | ||
| - | \underline{U}_2 | ||
| - | &= | ||
| - | R_2\underline{I}_2+j\omega\underline{\Psi}_2 | ||
| - | \\ | ||
| - | &= | ||
| - | R_2\underline{I}_2 | ||
| - | +j\omega L_{2\sigma}\underline{I}_2 | ||
| - | +j\omega L_{2{\rm H}}\underline{I}_2 | ||
| - | +j\omega M\underline{I}_1. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | With the leakage reactances | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | X_{1\sigma}=\omega L_{1\sigma}, | ||
| - | \qquad | ||
| - | X_{2\sigma}=\omega L_{2\sigma}, | ||
| - | \qquad | ||
| - | X_{\rm M}=\omega M | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | these equations can be represented by an equivalent circuit. | ||
| - | </ | ||
| - | |||
| - | <callout type=" | ||
| - | **Unit check for leakage reactance** | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | X_{1\sigma}=\omega L_{1\sigma} | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | with | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | [\omega L]={\rm s}^{-1}\cdot{\rm H} | ||
| - | = | ||
| - | {\rm s}^{-1}\cdot \frac{{\rm V\,s}}{{\rm A}} | ||
| - | = | ||
| - | \Omega . | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | So \(jX_{1\sigma}\) is an impedance. | ||
| - | </ | ||
| - | |||
| - | ~~PAGEBREAK~~ ~~CLEARFIX~~ | ||
| - | |||
| - | ==== Reduced equivalent circuit referred to the primary side ==== | ||
| - | |||
| - | For calculations it is convenient to move all secondary-side quantities to the primary side. This is called **referring** or **transforming** the secondary side to the primary side. | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \boxed{ | ||
| - | \underline{U}' | ||
| - | } | ||
| - | \qquad | ||
| - | \boxed{ | ||
| - | \underline{I}' | ||
| - | } | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | The secondary resistance and leakage reactance are transformed by \(n^2\): | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \boxed{ | ||
| - | R' | ||
| - | } | ||
| - | \qquad | ||
| - | \boxed{ | ||
| - | X' | ||
| - | } | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | <callout type=" | ||
| - | **Unit check for referred resistance** | ||
| - | |||
| - | The turns ratio \(n\) is dimensionless. Therefore | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | [R' | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | The value changes, but the unit does not. | ||
| - | </ | ||
| - | |||
| - | < | ||
| - | <panel type=" | ||
| - | < | ||
| - | {{drawio> | ||
| - | </ | ||
| - | </ | ||
| - | |||
| - | In the reduced equivalent circuit: | ||
| - | |||
| - | * \(R_1\) and \(R' | ||
| - | * \(jX_{1\sigma}\) and \(jX' | ||
| - | * \(jX_{1{\rm H}}\) models the magnetizing branch. | ||
| - | * \(R_{\rm Fe}\) is placed parallel to \(jX_{1{\rm H}}\) to model iron losses. | ||
| - | |||
| - | <panel type=" | ||
| - | Once all quantities are referred to one side, the transformer can be calculated like an AC network with impedances. | ||
| - | This uses the same method as [[block04|complex network calculation]]: | ||
| - | </ | ||
| - | |||
| - | ==== No-load operation of the real transformer ==== | ||
| - | |||
| - | No-load operation means that the secondary side is open: | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \underline{I}_2=0. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | The primary side still draws a small no-load current \(\underline{I}_{10}\). This current has two parts: | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \underline{I}_{10} | ||
| - | = | ||
| - | \underline{I}_{\rm Fe} | ||
| - | + | ||
| - | \underline{I}_{\rm m}. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | * \(\underline{I}_{\rm Fe}\): current through \(R_{\rm Fe}\), in phase with voltage, represents iron losses. | ||
| - | * \(\underline{I}_{\rm m}\): magnetizing current through \(jX_{1{\rm H}}\), approximately \(90^\circ\) lagging. | ||
| - | |||
| - | < | ||
| - | <panel type=" | ||
| - | < | ||
| - | {{drawio> | ||
| - | </ | ||
| - | </ | ||
| - | |||
| - | The technical voltage ratio is often defined from the no-load voltages. In the lecture slides it is denoted by \(\ddot{u}\): | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \ddot{u} | ||
| - | = | ||
| - | \frac{\text{higher voltage}}{\text{lower voltage}} | ||
| - | \bigg|_{\rm no~load}. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | For a step-down transformer: | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \ddot{u} | ||
| - | = | ||
| - | \frac{U_{1{\rm N}}}{U_{20}}. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | Here \(U_{1{\rm N}}\) is the rated primary voltage and \(U_{20}\) is the open-circuit secondary voltage. | ||
| - | |||
| - | < | ||
| - | Because of real voltage drops and magnetizing effects, | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \ddot{u}\neq n, | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | but for many practical transformers | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \ddot{u}\approx n. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | </ | ||
| - | |||
| - | ==== Short-circuit operation of the real transformer ==== | ||
| - | |||
| - | In the short-circuit test, the secondary side is shorted: | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \underline{U}_2=0. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | Because the required primary voltage is small, the magnetizing branch is often neglected: | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | X_{1{\rm H}}, | ||
| - | \gg | ||
| - | X' | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | This gives the short-circuit equivalent circuit with | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \boxed{ | ||
| - | R_{\rm k}=R_1+R' | ||
| - | } | ||
| - | \qquad | ||
| - | \boxed{ | ||
| - | X_{\rm k}=X_{1\sigma}+X' | ||
| - | } | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | and | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \underline{Z}_{\rm k} | ||
| - | = | ||
| - | R_{\rm k}+jX_{\rm k}. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | < | ||
| - | <panel type=" | ||
| - | < | ||
| - | {{drawio> | ||
| - | </ | ||
| - | </ | ||
| - | |||
| - | <panel type=" | ||
| - | The **rated short-circuit voltage** \(U_{1{\rm k}}\) is the primary voltage that must be applied while the secondary side is shorted so that rated primary current \(I_{1{\rm N}}\) flows. | ||
| - | |||
| - | As a relative value: | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \boxed{ | ||
| - | u_{\rm k} | ||
| - | = | ||
| - | \frac{U_{1{\rm k}}}{U_{1{\rm N}}}\cdot 100~\% | ||
| - | } | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | Small \(u_{\rm k}\) means: small internal impedance and high possible fault current. | ||
| - | Large \(u_{\rm k}\) means: stronger current limitation and larger voltage drop under load. | ||
| - | </ | ||
| - | |||
| - | The continuous short-circuit current for rated primary voltage is | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \boxed{ | ||
| - | I_{1{\rm k}} | ||
| - | = | ||
| - | \frac{U_{1{\rm N}}}{U_{1{\rm k}}}\cdot I_{1{\rm N}} | ||
| - | = | ||
| - | I_{1{\rm N}}\cdot \frac{100~\%}{u_{\rm k}} | ||
| - | } | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | where \(u_{\rm k}\) is inserted as a percentage value. | ||
| - | |||
| - | The initial peak short-circuit current from the lecture slides is | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \boxed{ | ||
| - | I_{\rm sk}=2.54\cdot I_{1{\rm k}} | ||
| - | } | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | This is a maximum current value shortly after the fault occurs. | ||
| - | |||
| - | <callout type=" | ||
| - | **Unit check for \(u_{\rm k}\)** | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | u_{\rm k} | ||
| - | = | ||
| - | \frac{U_{1{\rm k}}}{U_{1{\rm N}}}\cdot 100~\% | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | is dimensionless. It is usually stated in percent. | ||
| - | </ | ||
| - | |||
| - | ~~PAGEBREAK~~ ~~CLEARFIX~~ | ||
| - | |||
| - | ==== Real transformer under load ==== | ||
| - | |||
| - | Under load, the short-circuit equivalent circuit is often sufficient for engineering estimates. | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \underline{U}_{\rm k} | ||
| - | = | ||
| - | \left(R_{\rm k}+jX_{\rm k}\right)\underline{I}_1. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | This voltage drop is subtracted vectorially from the primary-side voltage relation. Therefore the secondary voltage depends on | ||
| - | |||
| - | * load current magnitude, | ||
| - | * load power factor, | ||
| - | * winding resistance, | ||
| - | * leakage reactance. | ||
| - | |||
| - | < | ||
| - | <panel type=" | ||
| - | < | ||
| - | {{drawio> | ||
| - | </ | ||
| - | </ | ||
| - | |||
| - | <panel type=" | ||
| - | In a robot with motors, the supply transformer may show a lower output voltage during high acceleration because the motor currents increase. | ||
| - | The Kapp triangle helps estimate this voltage drop. This is important for: | ||
| - | |||
| - | * selecting transformer size, | ||
| - | * checking whether the DC link after a rectifier remains high enough, | ||
| - | * designing fuses and protective devices, | ||
| - | * avoiding undervoltage resets in control electronics. | ||
| - | </ | ||
| - | |||
| - | ==== Construction types and cooling ==== | ||
| - | |||
| - | Transformer behavior is influenced by construction. | ||
| - | |||
| - | <WRAP group> | ||
| - | <WRAP column half> | ||
| - | <panel type=" | ||
| - | < | ||
| - | {{drawio> | ||
| - | </ | ||
| - | </ | ||
| - | |||
| - | <WRAP column half> | ||
| - | <panel type=" | ||
| - | < | ||
| - | {{drawio> | ||
| - | </ | ||
| - | </ | ||
| - | </ | ||
| - | |||
| - | Cooling types: | ||
| - | |||
| - | * **Dry-type transformer: | ||
| - | * **Oil transformer: | ||
| - | |||
| - | <panel type=" | ||
| - | * **Isolating transformer: | ||
| - | * **Control transformer: | ||
| - | * **Current transformer: | ||
| - | * **Welding transformer: | ||
| - | </ | ||
| - | |||
| - | ==== Typical technical transformer data ==== | ||
| - | |||
| - | < | ||
| - | |||
| - | ^ Name / use ^ Typical \(u_{\rm k}\) ^ Secondary voltage \(U_2\) ^ Important note ^ | ||
| - | | Power transformer | \(4\ldots 12~\%\) | application-dependent | low voltage drop, high fault currents possible | | ||
| - | | Isolating transformer | \(\approx 10~\%\) | max. \(250~{\rm V}\) | galvanic isolation for safety and measurement | | ||
| - | | Toy transformer | \(\approx 20~\%\) | max. \(24~{\rm V}\) | current limitation is desired | | ||
| - | | Doorbell transformer | \(\approx 40~\%\) | max. \(12~{\rm V}\), often several taps | simple robust low-voltage supply | | ||
| - | | Ignition transformer | \(\approx 100~\%\) | \(\leq 14~{\rm kV}\) | high voltage, limited current | | ||
| - | | Welding transformer | \(\approx 100~\%\) | max. \(70~{\rm V}\) | large current, strong current limitation | | ||
| - | | Voltage transformer | \(< | ||
| - | | Current transformer | \(100~\%\) | \(0~{\rm V}\) ideal secondary voltage | operate with low burden, approximately short-circuit | | ||
| - | |||
| - | <WRAP column 100%> | ||
| - | <panel type=" | ||
| - | A current transformer secondary must not be opened while primary current flows. | ||
| - | If the secondary circuit is open, the transformer tries to maintain the magnetic balance and can generate dangerous high voltages. | ||
| - | </ | ||
| - | </ | ||
| - | |||
| - | ===== Exercises ===== | ||
| - | |||
| - | # | ||
| - | # | ||
| - | |||
| - | A transformer has \(N_1=1200\) turns and \(N_2=300\) turns. | ||
| - | The primary RMS voltage is \(U_1=230~{\rm V}\). | ||
| - | The secondary side supplies a load current \(I_2=2.0~{\rm A}\). | ||
| - | |||
| - | * Calculate the turns ratio \(n\). | ||
| - | * Calculate the ideal secondary voltage \(U_2\). | ||
| - | * Calculate the magnitude of the ideal primary current \(I_1\). | ||
| - | * State whether this is a step-up or step-down transformer. | ||
| - | |||
| - | # | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | n=\frac{N_1}{N_2} | ||
| - | = | ||
| - | \frac{1200}{300} | ||
| - | = | ||
| - | 4. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | The secondary voltage is | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | U_2 | ||
| - | = | ||
| - | \frac{U_1}{n} | ||
| - | = | ||
| - | \frac{230~{\rm V}}{4} | ||
| - | = | ||
| - | 57.5~{\rm V}. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | The primary current magnitude is | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | I_1 | ||
| - | = | ||
| - | \frac{I_2}{n} | ||
| - | = | ||
| - | \frac{2.0~{\rm A}}{4} | ||
| - | = | ||
| - | 0.50~{\rm A}. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | Because \(U_2< | ||
| - | |||
| - | # | ||
| - | # | ||
| - | |||
| - | # | ||
| - | # | ||
| - | |||
| - | A transformer has \(n=5\). | ||
| - | The secondary winding resistance is \(R_2=0.20~\Omega\) and the secondary leakage reactance is \(X_{2\sigma}=0.35~\Omega\). | ||
| - | |||
| - | Calculate the values \(R' | ||
| - | |||
| - | # | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | R'_2 | ||
| - | = | ||
| - | n^2R_2 | ||
| - | = | ||
| - | 5^2\cdot 0.20~\Omega | ||
| - | = | ||
| - | 25\cdot 0.20~\Omega | ||
| - | = | ||
| - | 5.0~\Omega. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | X' | ||
| - | = | ||
| - | n^2X_{2\sigma} | ||
| - | = | ||
| - | 5^2\cdot 0.35~\Omega | ||
| - | = | ||
| - | 25\cdot 0.35~\Omega | ||
| - | = | ||
| - | 8.75~\Omega. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | The unit remains \(\Omega\), because \(n\) is dimensionless. | ||
| - | |||
| - | # | ||
| - | # | ||
| - | |||
| - | # | ||
| - | # | ||
| - | |||
| - | A transformer has a rated primary current \(I_{1{\rm N}}=10~{\rm A}\) and a short-circuit voltage \(u_{\rm k}=5~\%\). | ||
| - | |||
| - | * Calculate the continuous short-circuit current \(I_{1{\rm k}}\) when rated primary voltage is applied. | ||
| - | * Calculate the initial peak short-circuit current \(I_{\rm sk}\) using \(I_{\rm sk}=2.54 I_{1{\rm k}}\). | ||
| - | |||
| - | # | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | I_{1{\rm k}} | ||
| - | = | ||
| - | I_{1{\rm N}}\cdot \frac{100~\%}{u_{\rm k}} | ||
| - | = | ||
| - | 10~{\rm A}\cdot \frac{100~\%}{5~\%} | ||
| - | = | ||
| - | 200~{\rm A}. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | I_{\rm sk} | ||
| - | = | ||
| - | 2.54\cdot I_{1{\rm k}} | ||
| - | = | ||
| - | 2.54\cdot 200~{\rm A} | ||
| - | = | ||
| - | 508~{\rm A}. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | The short-circuit current is much larger than the rated current. Protection devices must be selected accordingly. | ||
| - | |||
| - | # | ||
| - | # | ||
| - | |||
| - | # | ||
| - | # | ||
| - | |||
| - | A single-phase transformer supplies an actuator driver. | ||
| - | Rated data and equivalent circuit data are: | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | U_{1{\rm N}}& | ||
| - | & | ||
| - | U_{2{\rm N}}& | ||
| - | & | ||
| - | I_{2{\rm N}}& | ||
| - | \\ | ||
| - | R_1& | ||
| - | & | ||
| - | X_{1\sigma}& | ||
| - | \\ | ||
| - | R_2& | ||
| - | & | ||
| - | X_{2\sigma}& | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | Assume \(n=\frac{U_{1{\rm N}}}{U_{2{\rm N}}}\). The magnetizing branch is neglected for the loaded operating point. | ||
| - | |||
| - | * Calculate \(n\). | ||
| - | * Refer \(R_2\) and \(X_{2\sigma}\) to the primary side. | ||
| - | * Calculate \(R_{\rm k}\) and \(X_{\rm k}\). | ||
| - | * Calculate the primary rated current magnitude \(I_{1{\rm N}}\) using the ideal current ratio. | ||
| - | * Estimate the magnitude of the internal voltage drop \(U_{\rm k}\approx |\underline{Z}_{\rm k}|I_{1{\rm N}}\). | ||
| - | |||
| - | # | ||
| - | |||
| - | The turns ratio is | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | n | ||
| - | = | ||
| - | \frac{U_{1{\rm N}}}{U_{2{\rm N}}} | ||
| - | = | ||
| - | \frac{230~{\rm V}}{23~{\rm V}} | ||
| - | = | ||
| - | 10. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | The secondary quantities referred to the primary side are | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | R'_2 | ||
| - | &= | ||
| - | n^2R_2 | ||
| - | = | ||
| - | 10^2\cdot 0.012~\Omega | ||
| - | = | ||
| - | 1.2~\Omega, | ||
| - | \\ | ||
| - | X' | ||
| - | &= | ||
| - | n^2X_{2\sigma} | ||
| - | = | ||
| - | 10^2\cdot 0.018~\Omega | ||
| - | = | ||
| - | 1.8~\Omega. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | Therefore | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | R_{\rm k} | ||
| - | &= | ||
| - | R_1+R' | ||
| - | = | ||
| - | 1.2~\Omega+1.2~\Omega | ||
| - | = | ||
| - | 2.4~\Omega, | ||
| - | \\ | ||
| - | X_{\rm k} | ||
| - | &= | ||
| - | X_{1\sigma}+X' | ||
| - | = | ||
| - | 1.8~\Omega+1.8~\Omega | ||
| - | = | ||
| - | 3.6~\Omega. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | The primary current magnitude is | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | I_{1{\rm N}} | ||
| - | = | ||
| - | \frac{I_{2{\rm N}}}{n} | ||
| - | = | ||
| - | \frac{5.0~{\rm A}}{10} | ||
| - | = | ||
| - | 0.50~{\rm A}. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | The magnitude of the short-circuit impedance is | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | |\underline{Z}_{\rm k}| | ||
| - | = | ||
| - | \sqrt{R_{\rm k}^2+X_{\rm k}^2} | ||
| - | = | ||
| - | \sqrt{(2.4~\Omega)^2+(3.6~\Omega)^2} | ||
| - | = | ||
| - | 4.33~\Omega. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | Thus the internal voltage drop estimate is | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | U_{\rm k} | ||
| - | \approx | ||
| - | |\underline{Z}_{\rm k}|I_{1{\rm N}} | ||
| - | = | ||
| - | 4.33~\Omega\cdot 0.50~{\rm A} | ||
| - | = | ||
| - | 2.17~{\rm V}. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | This is a primary-side voltage drop. On the secondary side it corresponds approximately to | ||
| - | |||
| - | \[ | ||
| - | \begin{align*} | ||
| - | \frac{2.17~{\rm V}}{10}=0.217~{\rm V}. | ||
| - | \end{align*} | ||
| - | \] | ||
| - | |||
| - | For a \(23~{\rm V}\) actuator supply this is small but not zero. | ||
| - | |||
| - | # | ||
| - | # | ||
| - | |||
| - | ===== Common pitfalls ===== | ||
| - | |||
| - | * **Using a transformer with DC:** A transformer needs changing flux. With DC, after the switching transient, an ideal transformer no longer transfers voltage. A real transformer may overheat because the winding resistance limits the current only weakly. | ||
| - | * **Forgetting the current ratio sign:** The minus sign in \(\frac{\underline{I}_1}{\underline{I}_2}=-\frac{1}{n}\) comes from reference arrows. Do not interpret it as negative power loss. | ||
| - | * **Mixing peak values and RMS values:** In AC power and transformer ratings, \(U\) and \(I\) usually mean RMS values. Time functions are written \(u(t)\), \(i(t)\). | ||
| - | * **Confusing \(n\) and the technical no-load voltage ratio \(\ddot{u}\): | ||
| - | * **Forgetting the square when referring impedances: | ||
| - | * **Ignoring leakage reactance: | ||
| - | * **Treating \(u_{\rm k}\) as a voltage in volts:** \(u_{\rm k}\) is normally given in percent. Insert it consistently in formulas. | ||
| - | * **Opening a current transformer secondary: | ||
| - | * **Assuming ideal isolation at every frequency: | ||
| - | |||
| - | ===== Embedded resources ===== | ||
| - | |||
| - | <WRAP group> | ||
| - | <WRAP column half> | ||
| - | <panel type=" | ||
| - | Use this simulation to revisit the EEE1 idea that a changing magnetic flux induces voltage. | ||
| - | This is the physical basis of the transformer equations in this block. | ||
| - | |||
| - | {{url> | ||
| - | </ | ||
| - | </ | ||
| - | |||
| - | <WRAP column half> | ||
| - | <panel type=" | ||
| - | Use CircuitJS for qualitative experiments with coupled inductors and transformer circuits. | ||
| - | Suggested activity: search the example circuits for “transformer”, | ||
| - | |||
| - | {{url> | ||
| - | </ | ||
| - | </ | ||
| - | </ | ||
| - | |||
| - | ~~PAGEBREAK~~ ~~CLEARFIX~~ | ||