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-====== test ======+====== Block 09/10 — Transformers and Magnetic Coupling ======
  
-asdasdasd +===== Learning objectives ===== 
-{{imapmloc>CON1|Asia}}+<callout> 
 +After this 90-minute block, you can
  
-{{imapmarkers>arbeitsplatz_d041.jpg|Arbeitsplatz D041}} +  * explain how two coils can exchange energy by a common magnetic flux \(\Phi\). 
-[[https://wiki.mexle.org/_media/laborausstattung/ea-ps_3000_c_manual.pdf|Spannungsquelle (max 40V, max 10A) @ 290,150,680,300]+  * use the ideal transformer equations 
-[[https://wiki.mexle.org/_media/laborausstattung/ea-ps_2000_b_manual.pdf|Spannungsquelle (max 42V, max 6A@ 710,155,1000,305]] +\[ 
-[[https://wiki.mexle.org/_media/laborausstattung/hm8012_manual.pdf|Programmierbares Multimeter @ 1030,180,1220,290]] +\begin{align*} 
-[[https://wiki.mexle.org/_media/laborausstattung/hameg_hm8021-3_universal_counter_user_manual.pdf|Frequenzzähler @ 1230,180,1420,290]] +\frac{\underline{U}_1}{\underline{U}_2}=\frac{N_1}{N_2}=n, 
-[[https://wiki.mexle.org/_media/laborausstattung/grundgeraet_hm8001_2.pdf|leerer Mainframe @ 1010,160,1430,310]] +\qquad 
-[[|Notaus-Knopf @ 1505,280,50]] +\frac{\underline{I}_1}{\underline{I}_2}=-\frac{1}{n} 
-[[|Hauptschalter @ 1550,190,1700,290]] +\end{align*} 
-[[https://wiki.mexle.org/_media/laborausstattung/peaktech_4120_-_4165_06-2024_de-en.pdf|Funktionsgenerator @ 1770,155,2120,310]] +\
-[[|Schalter für die 4 Steckdosen @ 2140,190,2210,260]] +with a clear sign convention. 
-[[https://wiki.mexle.org/_media/laborausstattung/sds1000x-e_user_manual.pdf|Oszilloskop @ 1330,550,1720,750]] +  * explain mutual inductance \(M\) using flux linkage and magnetic reluctance \(R_{\rm m}\). 
-[[https://wiki.mexle.org/_media/laborausstattung/weller_loetstation_ws_80.pdf|Lötstation WS 80 @ 450,690,780,950]] +  * distinguish **main flux****leakage flux****copper losses**and **iron losses** in a real transformer
-[[|Leiterplattenhalter für Platinen @ 790,720,1100,950]] +  * refer secondary-side quantities to the primary side using \( \underline{U}'_2=n\underline{U}_2\)\( \underline{I}'_2=\frac{1}{n}\underline{I}_2\)\(R'_2=n^2R_2\)and \(X'_{2\sigma}=n^2X_{2\sigma}\). 
-[[https://wiki.mexle.org/_media/laborausstattung/lupenleuchte_fixpoint_45268.pdf|Lupenleuchte @ 900,525,150]] +  * interpret the no-load test and short-circuit test using the reduced equivalent circuit
-[[|Lötabsaugung @ 1050,675,70]] +  * calculate short-circuit voltage \(u_{\rm k}\)continuous short-circuit current \(I_{\rm 1k}\)and an estimated initial peak short-circuit current
-[[|Schalter für die Lötabsaugung @ 400,725,70]] +  * connect transformer parameters to engineering applications in mechatronics and roboticssuch as isolated power suppliesmotor current measurementwelding transformersand safety transformers. 
-[[|Schubladen mit Tastköpfe, DMM, Messleitungen, Pinzetten, Lötzinn, ... @ 2120,1080,2550,1860]] +</callout>
-[[|Vorschriften zum Arbeitsplatz und Sicherheitshinweise @ 180,300,430,650]]+
  
-{{<imapmarkers}}+===== Preparation at Home =====
  
-{{imapmloc>CON1|Asia}}+Well, again 
 + 
 +  * read through the present chapter and write down anything you did not understand. 
 +  * Repeat the EEE1 ideas of [[:electrical_engineering_1:block18|magnetic flux and induction]], [[:electrical_engineering_1:block19|magnetic circuits]], and [[:electrical_engineering_1:block20|inductance and magnetic energy]]. 
 +  * Repeat from EEE2 the use of [[block03|sinusoidal quantities]], [[block04|complex calculation]], and [[block06|complex power]]. 
 +  * For a deeper field-theory view, see also [[:electrical_engineering_2:magnetic_circuits#mutual_induction_and_coupling|Mutual Induction and Coupling]]. 
 + 
 +For checking your understanding please do the quick checks in the exercise section. 
 + 
 +===== 90-minute plan ===== 
 + 
 +  * **Warm-up (10 min):** 
 +    * Where do transformers occur in robots and automation systems? 
 +    * Recall: Faraday induction from EEE1 — a changing magnetic flux induces a voltage. 
 +    * Recall: in AC analysis we use RMS phasors \(\underline{U}\), \(\underline{I}\), and impedances \(j\omega L\). 
 + 
 +  * **Core concepts and derivations (55 min):** 
 +    * Ideal transformer: common flux, voltage ratio, current ratio, power balance. 
 +    * Mutual inductance: how flux from one coil links another coil. 
 +    * Magnetic coupling with reluctance \(R_{\rm m}\). 
 +    * Real transformer: winding resistances, leakage inductances, iron-loss resistance. 
 +    * Reduced equivalent circuit: refer secondary quantities to the primary side. 
 +    * No-load and short-circuit operation: what can be measured, what can be neglected. 
 + 
 +  * **Practice (20 min):** 
 +    * Quick ratio calculations for step-up and step-down transformers. 
 +    * Unit checks for \(j\omega L\), \(j\omega N\Phi\), and \(u_{\rm k}\). 
 +    * Short-circuit current calculation for a transformer used in an actuator supply. 
 + 
 +  * **Wrap-up (5 min):** 
 +    * Summary box: ideal transformer, mutual inductance, real transformer, reduced circuit, short-circuit parameters. 
 +    * Common pitfalls checklist. 
 + 
 +===== Conceptual overview ===== 
 +<callout icon="fa fa-lightbulb-o" color="blue"> 
 +  * A transformer is **not** a DC component. It needs a changing magnetic flux. In normal operation this is usually a sinusoidal flux created by AC voltage. 
 +  * The transformer does not “create power”. Ideally, it trades voltage for current: 
 +\[ 
 +\begin{align*} 
 +\text{higher voltage} \quad \Longleftrightarrow \quad \text{lower current} 
 +\end{align*} 
 +\] 
 +  * The link between the two windings is the magnetic field in the iron core. This continues directly from EEE1: 
 +    * [[:electrical_engineering_1:block18|induction]] explains why a changing flux induces voltage. 
 +    * [[:electrical_engineering_1:block19|magnetic circuits]] explains why the iron core guides the flux. 
 +    * [[:electrical_engineering_1:block20|inductance]] explains how flux linkage and current are connected. 
 +  * Mutual inductance \(M\) measures how strongly one coil “notices” the changing current in another coil. 
 +  * A real transformer is almost ideal, but not quite: 
 +    * \(R_1, R_2\): copper losses in the windings. 
 +    * \(L_{1\sigma}, L_{2\sigma}\): leakage flux that does not couple both windings. 
 +    * \(R_{\rm Fe}\): iron losses in the core. 
 +    * \(L_{\rm H}\): main magnetizing inductance needed to create the main flux. 
 +  * In engineering, transformer data such as \(u_{\rm k}\) are not abstract: they determine voltage drop, fault current, thermal stress, and protection design. 
 +</callout> 
 + 
 +~~PAGEBREAK~~ ~~CLEARFIX~~ 
 + 
 +===== Core content ===== 
 + 
 +==== From EEE1 induction to an AC transformer ==== 
 + 
 +<panel type="info" title="Transition from EEE1 to EEE2"> 
 +In EEE1 we considered magnetic flux \(\Phi\), flux linkage \(\Psi\), and induction.   
 +For one coil with \(N\) turns the flux linkage is 
 + 
 +\[ 
 +\begin{align*} 
 +\Psi = N\Phi . 
 +\end{align*} 
 +\] 
 + 
 +Faraday's law gives 
 + 
 +\[ 
 +\begin{align*} 
 +u(t)=\frac{{\rm d}\Psi}{{\rm d}t}=N\frac{{\rm d}\Phi}{{\rm d}t}. 
 +\end{align*} 
 +\] 
 + 
 +In sinusoidal steady state this becomes the phasor equation 
 + 
 +\[ 
 +\begin{align*} 
 +\underline{U}=j\omega\underline{\Psi}=j\omega N\underline{\Phi}. 
 +\end{align*} 
 +\] 
 + 
 +This is the starting point for the transformer. 
 +</panel> 
 + 
 +<WRAP> 
 +<panel type="default"> 
 +<imgcaption fig_transformer_principle|Idealized single-phase transformer with primary winding, secondary winding, iron core, and common main flux \(\Phi\).></imgcaption> 
 +{{drawio>block09_transformer_principle.svg}} 
 +</panel> 
 +</WRAP> 
 + 
 +<callout type="info" icon="true"> 
 +**Unit check for induced voltage** 
 + 
 +\[ 
 +\begin{align*} 
 +\underline{U}=j\omega N\underline{\Phi} 
 +\end{align*} 
 +\] 
 + 
 +with 
 + 
 +\[ 
 +\begin{align*} 
 +[\omega\Phi]={\rm s}^{-1}\cdot {\rm Wb} 
 +={\rm s}^{-1}\cdot {\rm V\,s} 
 +={\rm V}. 
 +\end{align*} 
 +\] 
 + 
 +The number of turns \(N\) is dimensionless. 
 +</callout> 
 + 
 +==== Mutual induction: the key idea before the transformer ==== 
 + 
 +Before we look at the transformer, we need one important idea: 
 + 
 +<callout icon="fa fa-lightbulb-o" color="blue"> 
 +A changing current in coil \(1\) creates a changing magnetic flux.   
 +If part of this flux passes through coil \(2\), a voltage is induced in coil \(2\).   
 +This is called **mutual induction**. 
 +</callout> 
 + 
 +<WRAP> 
 +<panel type="default"> 
 +<imgcaption fig_mutual_induction_two_coils|Mutual induction of two coils: only part of the flux created by coil \(1\) links coil \(2\).></imgcaption> 
 +{{:electrical_engineering_2:mutualinductiontwocoils1.svg?650}} 
 +</panel> 
 +</WRAP> 
 + 
 +The flux created by coil \(1\) can be split into 
 + 
 +\[ 
 +\begin{align*} 
 +\Phi_{11} 
 +
 +\Phi_{21} 
 +
 +\Phi_{\rm S1}. 
 +\end{align*} 
 +\] 
 + 
 +  * \(\Phi_{11}\): total flux created by coil \(1\). 
 +  * \(\Phi_{21}\): part of this flux that also links coil \(2\). 
 +  * \(\Phi_{\rm S1}\): stray or leakage flux that does **not** link coil \(2\). 
 + 
 +The voltage induced in coil \(2\) is 
 + 
 +\[ 
 +\begin{align*} 
 +u_{{\rm ind},2}(t) 
 +
 +-N_2\frac{{\rm d}\Phi_{21}}{{\rm d}t}. 
 +\end{align*} 
 +\] 
 + 
 +<panel type="info" title="First-year analogy: two coils and a leaky air duct"> 
 +Imagine two pistons connected by an air duct. 
 + 
 +  * If piston \(1\) moves, pressure travels through the duct and can move piston \(2\). 
 +  * If the duct is tight, piston \(2\) strongly feels piston \(1\). 
 +  * If the duct leaks, part of the pressure escapes and piston \(2\) feels less. 
 + 
 +For coupled coils: 
 + 
 +  * the moving piston corresponds to changing current, 
 +  * the air duct corresponds to the magnetic path, 
 +  * leakage air corresponds to leakage flux, 
 +  * the strength of the coupling is described by mutual inductance \(M\). 
 + 
 +The analogy is not perfect, but it helps to remember: **coupling is strong when much of the field of one coil also passes through the other coil.** 
 +</panel> 
 + 
 +==== Linked fluxes and mutual inductance ==== 
 + 
 +For a single coil we already know 
 + 
 +\[ 
 +\begin{align*} 
 +\Psi=L i . 
 +\end{align*} 
 +\] 
 + 
 +For two coupled coils, each flux linkage can depend on both currents: 
 + 
 +\[ 
 +\begin{align*} 
 +\Psi_1 
 +&= 
 +L_{11}i_1 
 +
 +M_{12}i_2, 
 +\\ 
 +\Psi_2 
 +&= 
 +M_{21}i_1 
 +
 +L_{22}i_2. 
 +\end{align*} 
 +\] 
 + 
 +For most transformer calculations we use the symmetric case 
 + 
 +\[ 
 +\begin{align*} 
 +M_{12}=M_{21}=M. 
 +\end{align*} 
 +\] 
 + 
 +Then 
 + 
 +\[ 
 +\begin{align*} 
 +\boxed{ 
 +\begin{pmatrix} 
 +\Psi_1\\ 
 +\Psi_2 
 +\end{pmatrix} 
 +
 +\begin{pmatrix} 
 +L_{11} & M\\ 
 +M & L_{22} 
 +\end{pmatrix} 
 +\begin{pmatrix} 
 +i_1\\ 
 +i_2 
 +\end{pmatrix} 
 +
 +\end{align*} 
 +\] 
 + 
 +and 
 + 
 +\[ 
 +\begin{align*} 
 +M=k\sqrt{L_{11}L_{22}}. 
 +\end{align*} 
 +\] 
 + 
 +Here \(k\) is the coupling coefficient. 
 + 
 +<tabcaption tab_coupling_coefficient|Meaning of the coupling coefficient \(k\)> 
 + 
 +^ Coupling coefficient ^ Interpretation ^ Typical example ^ 
 +| \(k=0\) | no useful flux from one coil links the other coil | coils far apart | 
 +| \(0<k<1\) | partial coupling | wireless charger with air gap or misalignment | 
 +| \(k\approx 1\) | almost all useful flux links both coils | transformer with iron core | 
 +| sign of \(k\) | depends on winding direction and reference arrows | dot convention | 
 + 
 +==== Polarity and the dot convention ==== 
 + 
 +The sign of the mutual term depends on the winding direction and on the chosen current reference arrows. 
 + 
 +<WRAP> 
 +<panel type="default"> 
 +<imgcaption fig_direction_of_coupling|Dot convention: the dots indicate corresponding winding ends.></imgcaption> 
 +{{:electrical_engineering_2:directionofcoupling.svg?650}} 
 +</panel> 
 +</WRAP> 
 + 
 +<callout> 
 +**Rule of thumb** 
 + 
 +  * If both currents enter dotted terminals, the mutual fluxes support each other. 
 +  * If one current enters a dotted terminal and the other current leaves a dotted terminal, the mutual fluxes oppose each other. 
 +</callout> 
 + 
 +<WRAP group> 
 +<WRAP column half> 
 +<panel type="default"> 
 +<imgcaption fig_positive_coupling|Positive coupling: currents enter corresponding dotted terminals.></imgcaption> 
 +{{:electrical_engineering_2:poscoupling.svg?500}} 
 +</panel> 
 +</WRAP> 
 + 
 +<WRAP column half> 
 +<panel type="default"> 
 +<imgcaption fig_negative_coupling|Negative coupling: only one current enters a dotted terminal.></imgcaption> 
 +{{:electrical_engineering_2:negcoupling.svg?500}} 
 +</panel> 
 +</WRAP> 
 +</WRAP> 
 + 
 +For positive coupling: 
 + 
 +\[ 
 +\begin{align*} 
 +u_1 
 +&= 
 +L_{11}\frac{{\rm d}i_1}{{\rm d}t} 
 +
 +M\frac{{\rm d}i_2}{{\rm d}t}, 
 +\\ 
 +u_2 
 +&= 
 +M\frac{{\rm d}i_1}{{\rm d}t} 
 +
 +L_{22}\frac{{\rm d}i_2}{{\rm d}t}. 
 +\end{align*} 
 +\] 
 + 
 +For negative coupling, the sign of \(M\) is negative in the chosen equation system. 
 + 
 +<panel type="info" title="Engineering example: wireless charging"> 
 +In wireless charging, the transmitter coil and receiver coil are separated by an air gap.   
 +The coupling coefficient \(k\) is much smaller than in a transformer with an iron core. 
 + 
 +If the receiver is misaligned, less flux from the transmitter passes through it.   
 +Then \(M\) decreases, the induced voltage decreases, and the transmitted power decreases. 
 +</panel> 
 + 
 +~~PAGEBREAK~~ ~~CLEARFIX~~ 
 + 
 +==== Magnetic coupling with reluctance only ==== 
 + 
 +We now use the magnetic circuit model from EEE1, but only with **magnetic reluctance** \(R_{\rm m}\).   
 +No inverse magnetic quantity is needed here. 
 + 
 +The magnetic voltage, also called magnetomotive force, is 
 + 
 +\[ 
 +\begin{align*} 
 +\Theta=N i . 
 +\end{align*} 
 +\] 
 + 
 +For a magnetic path with reluctance \(R_{\rm m}\), Hopkinson's law is 
 + 
 +\[ 
 +\begin{align*} 
 +\Theta=R_{\rm m}\Phi 
 +\qquad \Longleftrightarrow \qquad 
 +\Phi=\frac{\Theta}{R_{\rm m}}. 
 +\end{align*} 
 +\] 
 + 
 +<panel type="info" title="Analogy to an electric circuit"> 
 +\[ 
 +\begin{align*} 
 +\text{electric:}\quad U=R I 
 +\qquad 
 +\text{magnetic:}\quad \Theta=R_{\rm m}\Phi 
 +\end{align*} 
 +\] 
 + 
 +  * Electric voltage \(U\) pushes electric current \(I\) through resistance \(R\). 
 +  * Magnetic voltage \(\Theta=N i\) pushes magnetic flux \(\Phi\) through reluctance \(R_{\rm m}\). 
 +</panel> 
 + 
 +For two windings on the same main magnetic path, the total magnetic voltage is 
 + 
 +\[ 
 +\begin{align*} 
 +\Theta 
 +
 +N_1\underline{I}_1 
 +
 +N_2\underline{I}_2. 
 +\end{align*} 
 +\] 
 + 
 +The main flux is 
 + 
 +\[ 
 +\begin{align*} 
 +\underline{\Phi} 
 +
 +\frac{\Theta}{R_{\rm mH}} 
 +
 +\frac{N_1\underline{I}_1+N_2\underline{I}_2}{R_{\rm mH}}. 
 +\end{align*} 
 +\] 
 + 
 +The flux linkages are 
 + 
 +\[ 
 +\begin{align*} 
 +\underline{\Psi}_1 
 +&= 
 +N_1\underline{\Phi} 
 +
 +\frac{N_1^2}{R_{\rm mH}}\underline{I}_1 
 +
 +\frac{N_1N_2}{R_{\rm mH}}\underline{I}_2, 
 +\\ 
 +\underline{\Psi}_2 
 +&= 
 +N_2\underline{\Phi} 
 +
 +\frac{N_1N_2}{R_{\rm mH}}\underline{I}_1 
 +
 +\frac{N_2^2}{R_{\rm mH}}\underline{I}_2. 
 +\end{align*} 
 +\] 
 + 
 +Therefore 
 + 
 +\[ 
 +\begin{align*} 
 +\boxed{ 
 +L_{1{\rm H}}=\frac{N_1^2}{R_{\rm mH}} 
 +
 +\qquad 
 +\boxed{ 
 +L_{2{\rm H}}=\frac{N_2^2}{R_{\rm mH}} 
 +
 +\qquad 
 +\boxed{ 
 +M=\frac{N_1N_2}{R_{\rm mH}} 
 +
 +\end{align*} 
 +\] 
 + 
 +for an ideal common magnetic path. 
 + 
 +<callout type="info" icon="true"> 
 +**Unit check for mutual inductance** 
 + 
 +\[ 
 +\begin{align*} 
 +M=\frac{N_1N_2}{R_{\rm mH}} 
 +\end{align*} 
 +\] 
 + 
 +with 
 + 
 +\[ 
 +\begin{align*} 
 +[R_{\rm mH}] 
 +
 +\frac{{\rm A}}{{\rm Vs}} 
 +
 +\frac{1}{{\rm H}}. 
 +\end{align*} 
 +\] 
 + 
 +Thus 
 + 
 +\[ 
 +\begin{align*} 
 +[M]=\frac{1}{1/{\rm H}}={\rm H}. 
 +\end{align*} 
 +\] 
 +</callout> 
 + 
 +==== Ideal single-phase transformer ==== 
 + 
 +For an ideal transformer we assume: 
 + 
 +  * both windings are linked by the same magnetic flux \(\Phi\), 
 +  * there is no leakage flux, 
 +  * there are no winding resistances, 
 +  * there are no iron losses, 
 +  * the transformer stores no net energy over one period. 
 + 
 +Let \(N_1\) be the number of turns of the primary winding and \(N_2\) the number of turns of the secondary winding. 
 + 
 +\[ 
 +\begin{align*} 
 +\underline{\Psi}_1 &= N_1\underline{\Phi}, 
 +
 +\underline{U}_1 &= j\omega\underline{\Psi}_1 
 += j\omega N_1\underline{\Phi}, 
 +\\ 
 +\underline{\Psi}_2 &= N_2\underline{\Phi}, 
 +
 +\underline{U}_2 &= j\omega\underline{\Psi}_2 
 += j\omega N_2\underline{\Phi}. 
 +\end{align*} 
 +\] 
 + 
 +Dividing the two voltage equations gives the **turns ratio** 
 + 
 +\[ 
 +\begin{align*} 
 +\boxed{ 
 +\frac{\underline{U}_1}{\underline{U}_2} 
 +
 +\frac{N_1}{N_2} 
 +
 +
 +
 +\end{align*} 
 +\] 
 + 
 +with 
 + 
 +\[ 
 +\begin{align*} 
 +n=\frac{N_1}{N_2}. 
 +\end{align*} 
 +\] 
 + 
 +<WRAP column 100%> 
 +<panel type="danger" title="Remember: ideal transformer ratios"> 
 +With the indicated reference arrows and a lossless transformer: 
 + 
 +\[ 
 +\begin{align*} 
 +\underline{U}_1\underline{I}_1+\underline{U}_2\underline{I}_2=0 
 +\end{align*} 
 +\] 
 + 
 +and therefore 
 + 
 +\[ 
 +\begin{align*} 
 +\boxed{ 
 +\frac{\underline{I}_1}{\underline{I}_2} 
 +
 +-\frac{\underline{U}_2}{\underline{U}_1} 
 +
 +-\frac{N_2}{N_1} 
 +
 +-\frac{1}{n} 
 +
 +\end{align*} 
 +\] 
 + 
 +The minus sign is not a “loss”. It is caused by the chosen current arrows. The primary side absorbs power while the secondary side delivers power to the load. 
 +</panel> 
 +</WRAP> 
 + 
 +<panel type="info" title="Physical interpretation"> 
 +  * If \(N_2<N_1\), the transformer steps the voltage down: \(U_2<U_1\). 
 +  * At the same time, the secondary current can be higher: \(I_2>I_1\). 
 +  * This is useful in robotics power supplies: a mains-side transformer or isolated converter stage may reduce voltage while increasing available current for actuators. 
 +</panel> 
 + 
 +==== Example: step-down transformer for a robot controller ==== 
 + 
 +A transformer has \(N_1=800\) turns and \(N_2=80\) turns.   
 +The primary RMS voltage is \(U_1=230~{\rm V}\). 
 + 
 +\[ 
 +\begin{align*} 
 +n &= \frac{N_1}{N_2} 
 += \frac{800}{80} 
 +=10, 
 +\\ 
 +U_2 &= \frac{U_1}{n} 
 += \frac{230~{\rm V}}{10} 
 +=23~{\rm V}. 
 +\end{align*} 
 +\] 
 + 
 +If the secondary side supplies \(I_2=4~{\rm A}\), the ideal primary current magnitude is 
 + 
 +\[ 
 +\begin{align*} 
 +I_1 &= \frac{I_2}{n} 
 += \frac{4~{\rm A}}{10} 
 +=0.4~{\rm A}. 
 +\end{align*} 
 +\] 
 + 
 +The apparent power is equal on both sides: 
 + 
 +\[ 
 +\begin{align*} 
 +S_1 &= U_1I_1=230~{\rm V}\cdot 0.4~{\rm A}=92~{\rm VA}, 
 +\\ 
 +S_2 &= U_2I_2=23~{\rm V}\cdot 4~{\rm A}=92~{\rm VA}. 
 +\end{align*} 
 +\] 
 + 
 +~~PAGEBREAK~~ ~~CLEARFIX~~ 
 + 
 +==== Real transformer: leakage and losses ==== 
 + 
 +In a real transformer, not all flux links both windings. 
 + 
 +  * The **main flux** \(\Phi_{\rm H}\) links primary and secondary winding. 
 +  * The **primary leakage flux** \(\Phi_{1\sigma}\) mainly links only the primary winding. 
 +  * The **secondary leakage flux** \(\Phi_{2\sigma}\) mainly links only the secondary winding. 
 + 
 +<WRAP> 
 +<panel type="default"> 
 +<imgcaption fig_main_and_leakage_flux|Main flux and leakage fluxes in a real transformer.></imgcaption> 
 +{{drawio>block09_main_and_leakage_flux.svg}} 
 +</panel> 
 +</WRAP> 
 + 
 +The real flux linkage equations become 
 + 
 +\[ 
 +\begin{align*} 
 +\underline{\Psi}_1 
 +&= 
 +L_1\underline{I}_1+M\underline{I}_2, 
 +
 +L_1&=L_{1{\rm H}}+L_{1\sigma}, 
 +\\ 
 +\underline{\Psi}_2 
 +&= 
 +L_2\underline{I}_2+M\underline{I}_1, 
 +
 +L_2&=L_{2{\rm H}}+L_{2\sigma}. 
 +\end{align*} 
 +\] 
 + 
 +The winding resistances \(R_1\) and \(R_2\) cause copper losses: 
 + 
 +\[ 
 +\begin{align*} 
 +P_{\rm Cu,1}=R_1I_1^2, 
 +\qquad 
 +P_{\rm Cu,2}=R_2I_2^2. 
 +\end{align*} 
 +\] 
 + 
 +<panel type="info" title="Color scheme for the equivalent equations"> 
 +In the following formulas: 
 + 
 +  * blue terms: useful main magnetic coupling, 
 +  * orange terms: leakage flux, 
 +  * red terms: winding resistance and copper loss. 
 +</panel> 
 + 
 +\[ 
 +\begin{align*} 
 +\underline{U}_1 
 +&= 
 +\underbrace{{\color{red}{R_1\underline{I}_1}}}_{\text{primary copper drop}} 
 +
 +\underbrace{{\color{orange}{j\omega L_{1\sigma}\underline{I}_1}}}_{\text{primary leakage drop}} 
 +
 +\underbrace{{\color{blue}{j\omega L_{1{\rm H}}\underline{I}_1+j\omega M\underline{I}_2}}}_{\text{main magnetic coupling}}, 
 +\\[6pt] 
 +\underline{U}_2 
 +&= 
 +\underbrace{{\color{red}{R_2\underline{I}_2}}}_{\text{secondary copper drop}} 
 +
 +\underbrace{{\color{orange}{j\omega L_{2\sigma}\underline{I}_2}}}_{\text{secondary leakage drop}} 
 +
 +\underbrace{{\color{blue}{j\omega L_{2{\rm H}}\underline{I}_2+j\omega M\underline{I}_1}}}_{\text{main magnetic coupling}}. 
 +\end{align*} 
 +\] 
 + 
 +<callout> 
 +The blue terms are responsible for transformer action.   
 +The orange terms are unwanted but unavoidable.   
 +The red terms convert electrical energy into heat. 
 +</callout> 
 + 
 +With the leakage reactances 
 + 
 +\[ 
 +\begin{align*} 
 +X_{1\sigma}=\omega L_{1\sigma}, 
 +\qquad 
 +X_{2\sigma}=\omega L_{2\sigma}, 
 +\qquad 
 +X_{\rm M}=\omega M 
 +\end{align*} 
 +\] 
 + 
 +these equations can be represented by an equivalent circuit. 
 + 
 +<callout type="info" icon="true"> 
 +**Unit check for leakage reactance** 
 + 
 +\[ 
 +\begin{align*} 
 +X_{1\sigma}=\omega L_{1\sigma} 
 +\end{align*} 
 +\] 
 + 
 +with 
 + 
 +\[ 
 +\begin{align*} 
 +[\omega L]={\rm s}^{-1}\cdot{\rm H} 
 +
 +{\rm s}^{-1}\cdot \frac{{\rm V\,s}}{{\rm A}} 
 +
 +\Omega . 
 +\end{align*} 
 +\] 
 + 
 +So \(jX_{1\sigma}\) is an impedance. 
 +</callout> 
 + 
 +==== Why leakage flux matters in engineering ==== 
 + 
 +<panel type="info" title="Mechatronics example: motor start-up"> 
 +A robot axis may draw a high current during acceleration.   
 +This high current produces a voltage drop at the leakage reactance and winding resistance of the transformer. 
 + 
 +Possible effects: 
 + 
 +  * the secondary voltage decreases, 
 +  * a DC link after a rectifier may sag, 
 +  * controllers may reset due to undervoltage, 
 +  * cables and protective devices must withstand the fault current. 
 + 
 +So leakage is not only a “field theory detail”. It directly affects the electrical behavior of the machine. 
 +</panel> 
 + 
 +~~PAGEBREAK~~ ~~CLEARFIX~~ 
 + 
 +==== Reduced equivalent circuit referred to the primary side ==== 
 + 
 +For calculations it is convenient to move all secondary-side quantities to the primary side. This is called **referring** or **transforming** the secondary side to the primary side. 
 + 
 +\[ 
 +\begin{align*} 
 +\boxed{ 
 +\underline{U}'_2=n\underline{U}_2 
 +
 +\qquad 
 +\boxed{ 
 +\underline{I}'_2=\frac{1}{n}\underline{I}_2 
 +
 +\end{align*} 
 +\] 
 + 
 +The secondary resistance and leakage reactance are transformed by \(n^2\): 
 + 
 +\[ 
 +\begin{align*} 
 +\boxed{ 
 +R'_2=n^2R_2 
 +
 +\qquad 
 +\boxed{ 
 +X'_{2\sigma}=n^2X_{2\sigma} 
 +
 +\end{align*} 
 +\] 
 + 
 +<callout type="info" icon="true"> 
 +**Unit check for referred resistance** 
 + 
 +The turns ratio \(n\) is dimensionless. Therefore 
 + 
 +\[ 
 +\begin{align*} 
 +[R'_2]=[n^2R_2]=\Omega . 
 +\end{align*} 
 +\] 
 + 
 +The value changes, but the unit does not. 
 +</callout> 
 + 
 +<WRAP> 
 +<panel type="default"> 
 +<imgcaption fig_reduced_equivalent_circuit|Reduced transformer equivalent circuit with secondary quantities referred to the primary side.></imgcaption> 
 +{{drawio>block09_reduced_transformer_equivalent_circuit.svg}} 
 +</panel> 
 +</WRAP> 
 + 
 +In the reduced equivalent circuit: 
 + 
 +  * \(R_1\) and \(R'_2\) model copper losses. 
 +  * \(jX_{1\sigma}\) and \(jX'_{2\sigma}\) model leakage flux. 
 +  * \(jX_{1{\rm H}}\) models the magnetizing branch. 
 +  * \(R_{\rm Fe}\) is placed parallel to \(jX_{1{\rm H}}\) to model iron losses. 
 + 
 +<panel type="info" title="Why the reduced circuit is useful"> 
 +Once all quantities are referred to one side, the transformer can be calculated like an AC network with impedances.   
 +This uses the same method as [[block04|complex network calculation]]: replace components by impedances and apply Kirchhoff's laws. 
 +</panel> 
 + 
 +==== No-load operation of the real transformer ==== 
 + 
 +No-load operation means that the secondary side is open: 
 + 
 +\[ 
 +\begin{align*} 
 +\underline{I}_2=0. 
 +\end{align*} 
 +\] 
 + 
 +The primary side still draws a small no-load current \(\underline{I}_{10}\). This current has two parts: 
 + 
 +\[ 
 +\begin{align*} 
 +\underline{I}_{10} 
 +
 +\underline{I}_{\rm Fe} 
 +
 +\underline{I}_{\rm m}. 
 +\end{align*} 
 +\] 
 + 
 +  * \(\underline{I}_{\rm Fe}\): current through \(R_{\rm Fe}\), in phase with voltage, represents iron losses. 
 +  * \(\underline{I}_{\rm m}\): magnetizing current through \(jX_{1{\rm H}}\), approximately \(90^\circ\) lagging. 
 + 
 +<WRAP> 
 +<panel type="default"> 
 +<imgcaption fig_no_load_phasor|No-load phasor diagram: the no-load current is the sum of iron-loss current and magnetizing current.></imgcaption> 
 +{{drawio>block09_no_load_phasor_diagram.svg}} 
 +</panel> 
 +</WRAP> 
 + 
 +The technical voltage ratio is often defined from the no-load voltages. Here it is denoted by \(\ddot{u}\): 
 + 
 +\[ 
 +\begin{align*} 
 +\ddot{u} 
 +
 +\frac{\text{higher voltage}}{\text{lower voltage}} 
 +\bigg|_{\rm no~load}. 
 +\end{align*} 
 +\] 
 + 
 +For a step-down transformer: 
 + 
 +\[ 
 +\begin{align*} 
 +\ddot{u} 
 +
 +\frac{U_{1{\rm N}}}{U_{20}}. 
 +\end{align*} 
 +\] 
 + 
 +Here \(U_{1{\rm N}}\) is the rated primary voltage and \(U_{20}\) is the open-circuit secondary voltage. 
 + 
 +<callout> 
 +Because of real voltage drops and magnetizing effects, 
 + 
 +\[ 
 +\begin{align*} 
 +\ddot{u}\neq n, 
 +\end{align*} 
 +\] 
 + 
 +but for many practical transformers 
 + 
 +\[ 
 +\begin{align*} 
 +\ddot{u}\approx n. 
 +\end{align*} 
 +\] 
 +</callout> 
 + 
 +==== Short-circuit operation of the real transformer ==== 
 + 
 +In the short-circuit test, the secondary side is shorted: 
 + 
 +\[ 
 +\begin{align*} 
 +\underline{U}_2=0. 
 +\end{align*} 
 +\] 
 + 
 +Because the required primary voltage is small, the magnetizing branch is often neglected: 
 + 
 +\[ 
 +\begin{align*} 
 +X_{1{\rm H}},\;R_{\rm Fe} 
 +\gg 
 +X'_{2\sigma},\;R'_2. 
 +\end{align*} 
 +\] 
 + 
 +This gives the short-circuit equivalent circuit with 
 + 
 +\[ 
 +\begin{align*} 
 +\boxed{ 
 +R_{\rm k}=R_1+R'_2 
 +
 +\qquad 
 +\boxed{ 
 +X_{\rm k}=X_{1\sigma}+X'_{2\sigma} 
 +
 +\end{align*} 
 +\] 
 + 
 +and 
 + 
 +\[ 
 +\begin{align*} 
 +\underline{Z}_{\rm k} 
 +
 +R_{\rm k}+jX_{\rm k}. 
 +\end{align*} 
 +\] 
 + 
 +<WRAP> 
 +<panel type="default"> 
 +<imgcaption fig_short_circuit_equivalent|Short-circuit equivalent circuit of a real transformer.></imgcaption> 
 +{{drawio>block09_short_circuit_equivalent_circuit.svg}} 
 +</panel> 
 +</WRAP> 
 + 
 +<panel type="info" title="Definition: rated short-circuit voltage"> 
 +The **rated short-circuit voltage** \(U_{1{\rm k}}\) is the primary voltage that must be applied while the secondary side is shorted so that rated primary current \(I_{1{\rm N}}\) flows. 
 + 
 +As a relative value: 
 + 
 +\[ 
 +\begin{align*} 
 +\boxed{ 
 +u_{\rm k} 
 +
 +\frac{U_{1{\rm k}}}{U_{1{\rm N}}}\cdot 100~\% 
 +
 +\end{align*} 
 +\] 
 + 
 +Small \(u_{\rm k}\) means: small internal impedance and high possible fault current.   
 +Large \(u_{\rm k}\) means: stronger current limitation and larger voltage drop under load. 
 +</panel> 
 + 
 +The continuous short-circuit current for rated primary voltage is 
 + 
 +\[ 
 +\begin{align*} 
 +\boxed{ 
 +I_{1{\rm k}} 
 +
 +\frac{U_{1{\rm N}}}{U_{1{\rm k}}}\cdot I_{1{\rm N}} 
 +
 +I_{1{\rm N}}\cdot \frac{100~\%}{u_{\rm k}} 
 +
 +\end{align*} 
 +\] 
 + 
 +where \(u_{\rm k}\) is inserted as a percentage value. 
 + 
 +<callout type="info" icon="true"> 
 +**Unit check for \(u_{\rm k}\)** 
 + 
 +\[ 
 +\begin{align*} 
 +u_{\rm k} 
 +
 +\frac{U_{1{\rm k}}}{U_{1{\rm N}}}\cdot 100~\% 
 +\end{align*} 
 +\] 
 + 
 +is dimensionless. It is usually stated in percent. 
 +</callout> 
 + 
 +==== Why the first short-circuit peak can be about \(2.54 I_{1{\rm k}}\) ==== 
 + 
 +The RMS short-circuit current \(I_{1{\rm k}}\) does not describe the highest instantaneous current. 
 + 
 +When a short circuit starts, the current can contain 
 + 
 +  * a sinusoidal AC component, and 
 +  * a decaying DC offset. 
 + 
 +The worst case occurs when the fault starts at an unfavorable phase angle. Then the first current peak is larger than the normal sinusoidal peak \(\sqrt{2}I_{1{\rm k}}\). 
 + 
 +A common engineering form is 
 + 
 +\[ 
 +\begin{align*} 
 +i_{\rm p} 
 +
 +\kappa\sqrt{2}\,I''_{\rm k}. 
 +\end{align*} 
 +\] 
 + 
 +Here 
 + 
 +  * \(i_{\rm p}\) is the instantaneous peak short-circuit current, 
 +  * \(I''_{\rm k}\) is the initial symmetrical RMS short-circuit current, 
 +  * \(\kappa\) is a peak factor depending mainly on the \(R/X\) ratio of the short-circuit impedance. 
 + 
 +For a strongly inductive transformer short circuit, a practical approximation is 
 + 
 +\[ 
 +\begin{align*} 
 +\kappa\approx 1.8. 
 +\end{align*} 
 +\] 
 + 
 +Then 
 + 
 +\[ 
 +\begin{align*} 
 +i_{\rm p} 
 +\approx 
 +1.8\cdot\sqrt{2}\cdot I_{1{\rm k}} 
 +
 +2.55\,I_{1{\rm k}} 
 +\approx 
 +2.54\,I_{1{\rm k}}. 
 +\end{align*} 
 +\] 
 + 
 +<WRAP column 100%> 
 +<panel type="danger" title="Do not overinterpret the factor 2.54"> 
 +The factor \(2.54\) is an engineering approximation for the first peak current.   
 +It is **not** a universal transformer law. 
 + 
 +For real protection design, use the applicable standard, manufacturer data, and the actual \(R/X\) ratio of the installation. 
 +</panel> 
 +</WRAP> 
 + 
 +~~PAGEBREAK~~ ~~CLEARFIX~~ 
 + 
 +==== Real transformer under load ==== 
 + 
 +Under load, the short-circuit equivalent circuit is often sufficient for engineering estimates. 
 + 
 +\[ 
 +\begin{align*} 
 +\underline{U}_{\rm k} 
 +
 +\left(R_{\rm k}+jX_{\rm k}\right)\underline{I}_1. 
 +\end{align*} 
 +\] 
 + 
 +This voltage drop is subtracted vectorially from the primary-side voltage relation. Therefore the secondary voltage depends on 
 + 
 +  * load current magnitude, 
 +  * load power factor, 
 +  * winding resistance, 
 +  * leakage reactance. 
 + 
 +<WRAP> 
 +<panel type="default"> 
 +<imgcaption fig_kapp_triangle|Kapp triangle: approximate voltage drop under load using \(R_{\rm k}I\) and \(X_{\rm k}I\).></imgcaption> 
 +{{drawio>block09_kapp_triangle.svg}} 
 +</panel> 
 +</WRAP> 
 + 
 +<panel type="info" title="Engineering use: voltage regulation"> 
 +In a robot with motors, the supply transformer may show a lower output voltage during high acceleration because the motor currents increase.   
 +The Kapp triangle helps estimate this voltage drop. This is important for: 
 + 
 +  * selecting transformer size, 
 +  * checking whether the DC link after a rectifier remains high enough, 
 +  * designing fuses and protective devices, 
 +  * avoiding undervoltage resets in control electronics. 
 +</panel> 
 + 
 +==== Construction types and cooling ==== 
 + 
 +Transformer behavior is influenced by construction. 
 + 
 +<WRAP group> 
 +<WRAP column half> 
 +<panel type="default"> 
 +<imgcaption fig_core_transformer|Core-type transformer: usually smaller short-circuit voltage \(u_{\rm k}\).></imgcaption> 
 +{{drawio>block09_core_type_transformer.svg}} 
 +</panel> 
 +</WRAP> 
 + 
 +<WRAP column half> 
 +<panel type="default"> 
 +<imgcaption fig_shell_transformer|Shell-type transformer: usually larger short-circuit voltage \(u_{\rm k}\).></imgcaption> 
 +{{drawio>block09_shell_type_transformer.svg}} 
 +</panel> 
 +</WRAP> 
 +</WRAP> 
 + 
 +Cooling types: 
 + 
 +  * **Dry-type transformer:** air cooling, often used inside machines or buildings at lower and medium power. 
 +  * **Oil transformer:** oil provides insulation and heat transfer, typical for higher power. 
 + 
 +<panel type="info" title="Mechatronics examples"> 
 +  * **Isolating transformer:** safe diagnostic supply for laboratory setups. 
 +  * **Control transformer:** supplies \(24~{\rm V}\) or similar low-voltage control circuits. 
 +  * **Current transformer:** measures large motor currents with galvanic isolation. 
 +  * **Welding transformer:** intentionally high short-circuit voltage and current limitation for welding processes. 
 +</panel> 
 + 
 +==== Typical technical transformer data ==== 
 + 
 +<tabcaption tab_transformer_types|Typical transformer types, short-circuit voltage, and secondary voltage> 
 + 
 +^ Name / use ^ Typical \(u_{\rm k}\) ^ Secondary voltage \(U_2\) ^ Important note ^ 
 +| Power transformer | \(4\ldots 12~\%\) | application-dependent | low voltage drop, high fault currents possible | 
 +| Isolating transformer | \(\approx 10~\%\) | max. \(250~{\rm V}\) | galvanic isolation for safety and measurement | 
 +| Toy transformer | \(\approx 20~\%\) | max. \(24~{\rm V}\) | current limitation is desired | 
 +| Doorbell transformer | \(\approx 40~\%\) | max. \(12~{\rm V}\), often several taps | simple robust low-voltage supply | 
 +| Ignition transformer | \(\approx 100~\%\) | \(\leq 14~{\rm kV}\) | high voltage, limited current | 
 +| Welding transformer | \(\approx 100~\%\) | max. \(70~{\rm V}\) | large current, strong current limitation | 
 +| Voltage transformer | \(<1~\%\) | \(100~{\rm V}\) | operate with high load resistance, approximately no-load | 
 +| Current transformer | \(100~\%\) | \(0~{\rm V}\) ideal secondary voltage | operate with low burden, approximately short-circuit | 
 + 
 +<WRAP column 100%> 
 +<panel type="danger" title="Important safety note: current transformers"> 
 +A current transformer secondary must not be opened while primary current flows.   
 +If the secondary circuit is open, the transformer tries to maintain the magnetic balance and can generate dangerous high voltages. 
 +</panel> 
 +</WRAP> 
 + 
 +===== Exercises ===== 
 + 
 +#@TaskTitle_HTML@##@Lvl_HTML@#~~#@ee2_taskctr#~~.1  Quick check: ideal transformer voltage and current ratio 
 +#@TaskText_HTML@# 
 + 
 +A transformer has \(N_1=1200\) turns and \(N_2=300\) turns.   
 +The primary RMS voltage is \(U_1=230~{\rm V}\).   
 +The secondary side supplies a load current \(I_2=2.0~{\rm A}\). 
 + 
 +  * Calculate the turns ratio \(n\). 
 +  * Calculate the ideal secondary voltage \(U_2\). 
 +  * Calculate the magnitude of the ideal primary current \(I_1\). 
 +  * State whether this is a step-up or step-down transformer. 
 + 
 +#@ResultBegin_HTML~Exercise1~@# 
 + 
 +\[ 
 +\begin{align*} 
 +n=\frac{N_1}{N_2} 
 +
 +\frac{1200}{300} 
 +
 +4. 
 +\end{align*} 
 +\] 
 + 
 +The secondary voltage is 
 + 
 +\[ 
 +\begin{align*} 
 +U_2 
 +
 +\frac{U_1}{n} 
 +
 +\frac{230~{\rm V}}{4} 
 +
 +57.5~{\rm V}. 
 +\end{align*} 
 +\] 
 + 
 +The primary current magnitude is 
 + 
 +\[ 
 +\begin{align*} 
 +I_1 
 +
 +\frac{I_2}{n} 
 +
 +\frac{2.0~{\rm A}}{4} 
 +
 +0.50~{\rm A}. 
 +\end{align*} 
 +\] 
 + 
 +Because \(U_2<U_1\), it is a step-down transformer. 
 + 
 +#@ResultEnd_HTML@# 
 +#@TaskEnd_HTML@# 
 + 
 +#@TaskTitle_HTML@##@Lvl_HTML@#~~#@ee2_taskctr#~~.1  Quick check: mutual inductance from reluctance 
 +#@TaskText_HTML@# 
 + 
 +Two coils are wound on the same ideal magnetic core.   
 +The main magnetic reluctance is 
 + 
 +\[ 
 +\begin{align*} 
 +R_{\rm mH}=2.0\cdot 10^6~\frac{1}{\rm H}. 
 +\end{align*} 
 +\] 
 + 
 +The number of turns is \(N_1=500\) and \(N_2=100\). 
 + 
 +  * Calculate \(L_{1{\rm H}}\). 
 +  * Calculate \(L_{2{\rm H}}\). 
 +  * Calculate \(M\). 
 +  * Check whether the units are correct. 
 + 
 +#@ResultBegin_HTML~Exercise2~@# 
 + 
 +\[ 
 +\begin{align*} 
 +L_{1{\rm H}} 
 +
 +\frac{N_1^2}{R_{\rm mH}} 
 +
 +\frac{500^2}{2.0\cdot 10^6~1/{\rm H}} 
 +
 +0.125~{\rm H}. 
 +\end{align*} 
 +\] 
 + 
 +\[ 
 +\begin{align*} 
 +L_{2{\rm H}} 
 +
 +\frac{N_2^2}{R_{\rm mH}} 
 +
 +\frac{100^2}{2.0\cdot 10^6~1/{\rm H}} 
 +
 +0.0050~{\rm H} 
 +
 +5.0~{\rm mH}. 
 +\end{align*} 
 +\] 
 + 
 +\[ 
 +\begin{align*} 
 +
 +
 +\frac{N_1N_2}{R_{\rm mH}} 
 +
 +\frac{500\cdot 100}{2.0\cdot 10^6~1/{\rm H}} 
 +
 +0.025~{\rm H} 
 +
 +25~{\rm mH}. 
 +\end{align*} 
 +\] 
 + 
 +The unit is correct because \(1/(1/{\rm H})={\rm H}\). 
 + 
 +#@ResultEnd_HTML@# 
 +#@TaskEnd_HTML@# 
 + 
 +#@TaskTitle_HTML@##@Lvl_HTML@#~~#@ee2_taskctr#~~.1  Quick check: referring secondary quantities to the primary side 
 +#@TaskText_HTML@# 
 + 
 +A transformer has \(n=5\).   
 +The secondary winding resistance is \(R_2=0.20~\Omega\) and the secondary leakage reactance is \(X_{2\sigma}=0.35~\Omega\). 
 + 
 +Calculate the values \(R'_2\) and \(X'_{2\sigma}\) referred to the primary side. 
 + 
 +#@ResultBegin_HTML~Exercise3~@# 
 + 
 +\[ 
 +\begin{align*} 
 +R'_2 
 +
 +n^2R_2 
 +
 +5^2\cdot 0.20~\Omega 
 +
 +25\cdot 0.20~\Omega 
 +
 +5.0~\Omega. 
 +\end{align*} 
 +\] 
 + 
 +\[ 
 +\begin{align*} 
 +X'_{2\sigma} 
 +
 +n^2X_{2\sigma} 
 +
 +5^2\cdot 0.35~\Omega 
 +
 +25\cdot 0.35~\Omega 
 +
 +8.75~\Omega. 
 +\end{align*} 
 +\] 
 + 
 +The unit remains \(\Omega\), because \(n\) is dimensionless. 
 + 
 +#@ResultEnd_HTML@# 
 +#@TaskEnd_HTML@# 
 + 
 +#@TaskTitle_HTML@##@Lvl_HTML@#~~#@ee2_taskctr#~~.1  Quick check: short-circuit voltage and fault current 
 +#@TaskText_HTML@# 
 + 
 +A transformer has a rated primary current \(I_{1{\rm N}}=10~{\rm A}\) and a short-circuit voltage \(u_{\rm k}=5~\%\). 
 + 
 +  * Calculate the continuous short-circuit current \(I_{1{\rm k}}\) when rated primary voltage is applied. 
 +  * Estimate the initial peak short-circuit current \(i_{\rm p}\) using \(i_{\rm p}\approx 2.54 I_{1{\rm k}}\). 
 + 
 +#@ResultBegin_HTML~Exercise4~@# 
 + 
 +\[ 
 +\begin{align*} 
 +I_{1{\rm k}} 
 +
 +I_{1{\rm N}}\cdot \frac{100~\%}{u_{\rm k}} 
 +
 +10~{\rm A}\cdot \frac{100~\%}{5~\%} 
 +
 +200~{\rm A}. 
 +\end{align*} 
 +\] 
 + 
 +\[ 
 +\begin{align*} 
 +i_{\rm p} 
 +\approx 
 +2.54\cdot I_{1{\rm k}} 
 +
 +2.54\cdot 200~{\rm A} 
 +
 +508~{\rm A}. 
 +\end{align*} 
 +\] 
 + 
 +The short-circuit current is much larger than the rated current. Protection devices must be selected accordingly. 
 + 
 +#@ResultEnd_HTML@# 
 +#@TaskEnd_HTML@# 
 + 
 +#@TaskTitle_HTML@##@Lvl_HTML@#~~#@ee2_taskctr#~~.1  Longer exercise: transformer equivalent circuit for an actuator supply 
 +#@TaskText_HTML@# 
 + 
 +A single-phase transformer supplies an actuator driver.   
 +Rated data and equivalent circuit data are: 
 + 
 +\[ 
 +\begin{align*} 
 +U_{1{\rm N}}&=230~{\rm V}, 
 +
 +U_{2{\rm N}}&=23~{\rm V}, 
 +
 +I_{2{\rm N}}&=5.0~{\rm A}, 
 +\\ 
 +R_1&=1.2~\Omega, 
 +
 +X_{1\sigma}&=1.8~\Omega, 
 +\\ 
 +R_2&=0.012~\Omega, 
 +
 +X_{2\sigma}&=0.018~\Omega. 
 +\end{align*} 
 +\] 
 + 
 +Assume \(n=\frac{U_{1{\rm N}}}{U_{2{\rm N}}}\). The magnetizing branch is neglected for the loaded operating point. 
 + 
 +  * Calculate \(n\). 
 +  * Refer \(R_2\) and \(X_{2\sigma}\) to the primary side. 
 +  * Calculate \(R_{\rm k}\) and \(X_{\rm k}\). 
 +  * Calculate the primary rated current magnitude \(I_{1{\rm N}}\) using the ideal current ratio. 
 +  * Estimate the magnitude of the internal voltage drop \(U_{\rm k}\approx |\underline{Z}_{\rm k}|I_{1{\rm N}}\). 
 + 
 +#@ResultBegin_HTML~Exercise5~@# 
 + 
 +The turns ratio is 
 + 
 +\[ 
 +\begin{align*} 
 +
 +
 +\frac{U_{1{\rm N}}}{U_{2{\rm N}}} 
 +
 +\frac{230~{\rm V}}{23~{\rm V}} 
 +
 +10. 
 +\end{align*} 
 +\] 
 + 
 +The secondary quantities referred to the primary side are 
 + 
 +\[ 
 +\begin{align*} 
 +R'_2 
 +&= 
 +n^2R_2 
 +
 +10^2\cdot 0.012~\Omega 
 +
 +1.2~\Omega, 
 +\\ 
 +X'_{2\sigma} 
 +&= 
 +n^2X_{2\sigma} 
 +
 +10^2\cdot 0.018~\Omega 
 +
 +1.8~\Omega. 
 +\end{align*} 
 +\] 
 + 
 +Therefore 
 + 
 +\[ 
 +\begin{align*} 
 +R_{\rm k} 
 +&= 
 +R_1+R'_2 
 +
 +1.2~\Omega+1.2~\Omega 
 +
 +2.4~\Omega, 
 +\\ 
 +X_{\rm k} 
 +&= 
 +X_{1\sigma}+X'_{2\sigma} 
 +
 +1.8~\Omega+1.8~\Omega 
 +
 +3.6~\Omega. 
 +\end{align*} 
 +\] 
 + 
 +The primary current magnitude is 
 + 
 +\[ 
 +\begin{align*} 
 +I_{1{\rm N}} 
 +
 +\frac{I_{2{\rm N}}}{n} 
 +
 +\frac{5.0~{\rm A}}{10} 
 +
 +0.50~{\rm A}. 
 +\end{align*} 
 +\] 
 + 
 +The magnitude of the short-circuit impedance is 
 + 
 +\[ 
 +\begin{align*} 
 +|\underline{Z}_{\rm k}| 
 +
 +\sqrt{R_{\rm k}^2+X_{\rm k}^2} 
 +
 +\sqrt{(2.4~\Omega)^2+(3.6~\Omega)^2} 
 +
 +4.33~\Omega. 
 +\end{align*} 
 +\] 
 + 
 +Thus the internal voltage drop estimate is 
 + 
 +\[ 
 +\begin{align*} 
 +U_{\rm k} 
 +\approx 
 +|\underline{Z}_{\rm k}|I_{1{\rm N}} 
 +
 +4.33~\Omega\cdot 0.50~{\rm A} 
 +
 +2.17~{\rm V}. 
 +\end{align*} 
 +\] 
 + 
 +This is a primary-side voltage drop. On the secondary side it corresponds approximately to 
 + 
 +\[ 
 +\begin{align*} 
 +\frac{2.17~{\rm V}}{10}=0.217~{\rm V}. 
 +\end{align*} 
 +\] 
 + 
 +For a \(23~{\rm V}\) actuator supply this is small but not zero. 
 + 
 +#@ResultEnd_HTML@# 
 +#@TaskEnd_HTML@# 
 + 
 +===== Common pitfalls ===== 
 + 
 +  * **Using a transformer with DC:** A transformer needs changing flux. With DC, after the switching transient, an ideal transformer no longer transfers voltage. A real transformer may overheat because the winding resistance limits the current only weakly. 
 +  * **Forgetting the current ratio sign:** The minus sign in \(\frac{\underline{I}_1}{\underline{I}_2}=-\frac{1}{n}\) comes from reference arrows. Do not interpret it as negative power loss. 
 +  * **Mixing peak values and RMS values:** In AC power and transformer ratings, \(U\) and \(I\) usually mean RMS values. Time functions are written \(u(t)\), \(i(t)\). Instantaneous short-circuit peaks are written here as \(i_{\rm p}\). 
 +  * **Confusing reluctance and resistance:** Magnetic reluctance \(R_{\rm m}\) has the unit \(1/{\rm H}\), not \(\Omega\). 
 +  * **Confusing \(n\) and the technical no-load voltage ratio \(\ddot{u}\):** The ideal ratio is \(n=\frac{N_1}{N_2}\). The measured no-load voltage ratio is close to \(n\), but not exactly equal for a real transformer. 
 +  * **Forgetting the square when referring impedances:** Voltages transform with \(n\), currents with \(\frac{1}{n}\), but impedances transform with \(n^2\). 
 +  * **Ignoring leakage reactance:** Leakage reactance is often the dominant part of short-circuit impedance. It strongly affects fault current and voltage drop. 
 +  * **Treating \(u_{\rm k}\) as a voltage in volts:** \(u_{\rm k}\) is normally given in percent. Insert it consistently in formulas. 
 +  * **Using \(2.54\) as a universal law:** The first short-circuit peak depends on the \(R/X\) ratio and on the switching instant. The factor \(2.54\) is an approximation. 
 +  * **Opening a current transformer secondary:** This can create dangerous voltages. Current transformers are operated with a low burden, approximately as a short-circuit. 
 +  * **Assuming ideal isolation at every frequency:** Real transformers have parasitic capacitances between windings. For high-frequency noise and EMC, the “isolated” sides can still be capacitively coupled. 
 + 
 +===== Embedded resources ===== 
 + 
 +<WRAP group> 
 +<WRAP column half> 
 +<panel type="info" title="PhET: Faraday's Law"> 
 +Use this simulation to revisit the EEE1 idea that a changing magnetic flux induces voltage.   
 +This is the physical basis of the transformer equations in this block. 
 + 
 +{{url>https://phet.colorado.edu/sims/html/faradays-law/latest/faradays-law_en.html 700,500 noborder}} 
 +</panel> 
 +</WRAP> 
 + 
 +<WRAP column half> 
 +<panel type="info" title="Falstad / CircuitJS: transformer circuits"> 
 +Use CircuitJS for qualitative experiments with coupled inductors and transformer circuits.   
 +Suggested activity: search the example circuits for “transformer”, change the turns ratio, and observe voltage and current. 
 + 
 +{{url>https://www.falstad.com/circuit/circuitjs.html 700,500 noborder}} 
 +</panel> 
 +</WRAP> 
 +</WRAP> 
 + 
 +<WRAP group> 
 +<WRAP column half> 
 +<panel type="info" title="Falstad / CircuitJS: coupled inductors"> 
 +Suggested experiment: 
 + 
 +  * build two coupled inductors, 
 +  * change the coupling coefficient, 
 +  * observe how the secondary voltage changes. 
 + 
 +This is especially useful for understanding the difference between an iron-core transformer and loosely coupled wireless charging coils. 
 +</panel> 
 +</WRAP> 
 + 
 +<WRAP column half> 
 +<panel type="info" title="Further reading in this wiki"> 
 +Relevant continuity pages: 
 + 
 +  * [[:electrical_engineering_1:block18|EEE1: Induction]] 
 +  * [[:electrical_engineering_1:block19|EEE1: Magnetic circuits]] 
 +  * [[:electrical_engineering_1:block20|EEE1: Inductance]] 
 +  * [[:electrical_engineering_2:magnetic_circuits#mutual_induction_and_coupling|Mutual Induction and Coupling]] 
 +</panel> 
 +</WRAP> 
 +</WRAP> 
 + 
 +~~PAGEBREAK~~ ~~CLEARFIX~~